01 / DFM
DFM & engineering
Review CAD, drawings and samples for casting, tooling, machining and finishing feasibility.
Capabilities
From tool design to finished, inspected parts.
An integrated manufacturing path for aluminium and zinc components, with the flexibility to support prototype review through repeat production.
One-piece accountability
Tooling, casting, machining, finishing and inspection managed by one technical team.
Manufacturing workflow
A controlled path from file to shipment.
Each stage is planned around the part specification, volume and end-use requirements.
02 / TOOLING
Mold design & tooling
Develop H13 tooling, gating and cooling layout, then validate first shots before production.
03 / CASTING
Die casting
Run aluminium or zinc parts on matched presses with monitored process parameters.
04 / MACHINING
Trimming & machining
Perform deburring, CNC/NC machining, drilling, tapping and reaming for assembly readiness.
05 / FINISHING
Surface finishing
Apply powder coating, sandblasting, polishing, anodizing, plating or painting as required.
06 / QUALITY
Inspection & packing
Verify dimensions and appearance, document results, then pack for export and shipment.
Inside the process
Equipment selected around the part.
We match the press, tooling, machining route and finish to the geometry and performance requirements of each program.
01 / Tooling
Tooling
H13 die manufacture supported by CNC, EDM, wire EDM and assembly.
02 / Aluminium
Aluminium casting
Eight presses from 200 to 1,600T for ADC12 and A380 components.
03 / Zinc
Zinc casting
Two hot-chamber cells from 63 to 130T for thin-wall zinc parts.
04 / Machining
CNC machining
In-house machining cells for precision secondary operations and finished features.
05 / Finishing
Finishing
Powder coating, polishing, sandblasting, tumbling, painting and approved outsourced finishes.
06 / Quality
Quality lab
CMM, projector, hardness, tensile and spectrum equipment for incoming and final checks.
Reference specifications
Capacity at a glance.
The following figures are drawn from the supplied manufacturing reference material and may be updated against a new project.
| Aluminium casting | |
|---|---|
| Die-casting presses | 8 presses · 200–1,600 T |
| Materials | ADC12 / A380 |
| Trim presses | 8 presses · 10–50 T |
| Melting | 2 central furnaces · ADC12 / A380 |
| Part weight | 5 g–6,000 g |
| Tolerance | Typical ±0.10 mm |
| Tooling & finishing | |
|---|---|
| Mold material | H13 tool steel |
| Target die life | 60,000 shots |
| Mold lead time | Typically 40–60 days |
| Powder coating | Class A finish available |
| Machining | CNC / NC, drilling, tapping, reaming |
| Inspection | CMM, SGS and dimensional reports |
Need to confirm a process route?
Share the drawing and intended volume. We will flag the tooling, press, machining and finishing requirements before quotation.